Deep-hole drilling practice In which drilling setup is the workpiece usually rotated while the drill is fed longitudinally into the work to maintain straightness and reduce wander?

Difficulty: Easy

Correct Answer: Deep hole drilling machine

Explanation:

Introduction / Context:Drilling long, small-diameter holes is challenging due to tool deflection and chip evacuation. Deep-hole drilling (including gun drilling and BTA systems) uses special kinematics and coolant delivery to maintain straightness and prevent drift.

Given Data / Assumptions:

  • Hole length to diameter ratio is high (deep hole).
  • Straightness and drift control are critical.
  • Coolant is delivered at high pressure through the tool or tooling system.

Concept / Approach:In deep-hole drilling machines, it is common to rotate the workpiece (sometimes counter-rotate tool and work) while feeding the drill. This averaging effect reduces runout and directional error. Standard drilling machines usually rotate the tool while the work is stationary.

Step-by-Step Solution:Identify process needing exceptional straightness: deep-hole drilling.Recognize the kinematic strategy: rotate work (and sometimes tool) to reduce lateral forces.Select the machine type built for this: deep hole drilling machine.

Verification / Alternative check:Gun-drill catalogs and process notes specify work rotation to minimize hole curvature and improve roundness in long bores.

Why Other Options Are Wrong:Sensitive, radial, and gang drills normally rotate the tool with stationary work. They are not optimized for very high L/D ratios.

Common Pitfalls:Assuming conventional kinematics are sufficient for deep holes; neglecting chip evacuation and coolant-induced stability.

Final Answer:Deep hole drilling machine

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