Force direction in conventional (up) milling In conventional milling, does the cutting force have a lifting tendency on the workpiece clamped to the table?

Difficulty: Easy

Correct Answer: True

Explanation:


Introduction / Context:
Understanding force directions in milling helps in fixturing and surface finish control. Conventional (up) milling and climb (down) milling yield opposite tangential force directions at the cutter–work interface.



Given Data / Assumptions:

  • Horizontal slab or face milling with standard cutter rotation.
  • Work is rigidly clamped on the table.
  • No special anti-lift fixtures used.


Concept / Approach:
In conventional milling, the chip thickness starts at zero and increases to a maximum. The cutter motion relative to feed causes a vertical force component that tends to lift the work from the table. In climb milling, the opposite happens: the force tends to press the work down.



Step-by-Step Solution:
Identify milling mode: conventional (up) milling.Relate chip formation kinematics: minimum to maximum thickness across engagement.Resolve forces: tangential and radial components combine to create an upward tendency on the work.



Verification / Alternative check:
Fixture design texts caution that up-milling requires secure clamping to resist lift; climb milling improves seating but demands backlash-free drives.



Why Other Options Are Wrong:
“False” contradicts standard mechanics of up-milling. The effect is not limited to low feeds, special cutters, or climb milling.



Common Pitfalls:
Confusing the two milling modes; ignoring backlash constraints that often preclude climb milling on older machines.



Final Answer:
True


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