Grinding – process classification: Grinding is primarily considered which type of manufacturing operation?

Difficulty: Easy

Correct Answer: Surface finishing operation

Explanation:


Introduction / Context:
Grinding removes small amounts of material using bonded abrasives with many cutting points. It is widely used to produce tight tolerances and fine surface finish on hardened or difficult materials. The question asks for its principal classification.



Given Data / Assumptions:

  • Conventional precision grinding (surface, cylindrical, tool-and-cutter).
  • Focus on typical shop practice rather than rough snagging.
  • Abrasive wheels periodically dressed to restore sharpness.


Concept / Approach:
Although grinding certainly shapes parts, its defining role in precision manufacturing is achieving the final size and finish after prior stock removal operations. Hence it is classed primarily as a surface finishing (or finishing) operation, especially compared to turning, milling, and shaping that remove larger stock.



Step-by-Step Solution:

Recognize grinding’s fine chip thickness, high accuracy, and low MRR.Typical outcomes: fine Ra values, tight cylindricity/flatness.Therefore, its primary classification is a finishing process.Note: dressing is a maintenance action for wheels, not the workpart process itself.


Verification / Alternative check:
Process plans place grinding at the end of routing for high-precision components (shafts, bearing seats, gauges), underscoring its finishing role.



Why Other Options Are Wrong:

  • Shaping/forming are broader categories; grinding is used after those to refine size/finish.
  • Dressing is done on the wheel to restore cutting ability, not the work operation classification.


Common Pitfalls:
Assuming grinding only finishes; creep-feed grinding can remove significant stock, but the mainstream view is finishing.



Final Answer:
Surface finishing operation

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