Difficulty: Easy
Correct Answer: Less than 30°
Explanation:
Introduction / Context:
Free-cutting brasses are prone to grabbing if aggressive rake/helix geometry is used. Drill design for brass typically differs from that for steels or aluminum to prevent self-feeding and chatter.
Given Data / Assumptions:
Concept / Approach:
To minimize grabbing in brass, use a lower helix angle and smaller effective rake (even zero/negative rake at the cutting lips by dub-off). A helix less than the common 30° (e.g., 20–25°) reduces the tendency of the tool to pull itself into the work and improves control of chip flow for short, brittle chips typical of free-machining brasses.
Step-by-Step Solution:
Verification / Alternative check:
Tool catalogs and shop practices recommend low-helix, low-rake drills for brass to avoid sudden dig-in.
Why Other Options Are Wrong:
30° or more than 30° increase the rake/helix and the risk of grabbing; the question seeks the specific adaptation for brass.
Common Pitfalls:
Applying high-helix aluminum drills to brass; the geometry suited for long ductile chips can be hazardous on short-chipping brass.
Final Answer:
Less than 30°
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