Tool materials — red hardness of HSS High-speed steel (HSS) cutting tools are known to retain useful hardness up to approximately what temperature under cutting conditions?

Difficulty: Easy

Correct Answer: 500°C

Explanation:


Introduction / Context:
Red hardness (hot hardness) indicates a tool material’s ability to retain hardness, and therefore cutting ability, at elevated temperatures generated during machining. HSS became a breakthrough because it maintains useful hardness significantly above that of plain carbon tool steels.



Given Data / Assumptions:

  • Conventional HSS grades (e.g., M2, T1) under typical cutting conditions.
  • No advanced coatings or high-pressure coolant assumed.
  • Comparison with much higher hot hardness of carbides and ceramics.


Concept / Approach:
Carbon tool steels rapidly lose hardness above roughly 200–250°C. HSS remains serviceable to temperatures around the 500–600°C range, enabling higher cutting speeds than carbon steel tools. Carbides and ceramics extend this much further.



Step-by-Step Solution:

Identify approximate temperature where HSS retains cutting hardness → about 500–600°C.Compare to options: 500°C is the correct representative value among the choices.Reject extremes (250°C too low; 900°C too high for HSS; 350°C still low for HSS capability).


Verification / Alternative check:
Textbook data cites HSS operational hot hardness range near 550°C; 500°C is a standard rounded figure for exam contexts.



Why Other Options Are Wrong:
250°C / 350°C: more indicative of carbon tool steels; underestimate HSS performance.900°C: closer to carbide/ceramic realms; unrealistic for HSS.



Common Pitfalls:
Assuming HSS equals carbide performance; in reality carbides operate far hotter with superior wear resistance, enabling much higher speeds.



Final Answer:

500°C

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