Difficulty: Easy
Correct Answer: Tube mill (long ball mill)
Explanation:
Introduction / Context:
Cement manufacture ends with finish grinding, where clinker and gypsum are ground to a fine powder. Traditional plants use long, compartmentalised ball mills—commonly called tube mills—for this duty, sometimes in combination with high-efficiency separators. Recognising this classic equipment choice is common in plant operations exams.
Given Data / Assumptions:
Concept / Approach:
A tube mill is essentially an elongated ball mill with multiple compartments for coarse and fine grinding stages, optimised for clinker grinding. Crushers (roll/hammer) perform coarse size reduction of raw materials or clinker prior to milling; they cannot achieve cement fineness. Modern plants may use roller presses with ball mills, but the classical answer remains the tube mill for finish grinding.
Step-by-Step Solution:
Verification / Alternative check:
Process flow diagrams of legacy cement plants show tube mills with separators as the standard finishing step.
Why Other Options Are Wrong:
Common Pitfalls:
Equating any “ball mill” with the cement-specific “tube mill;” the latter is the recognised configuration for finish grinding.
Final Answer:
Tube mill (long ball mill)
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