In industrial rubber processing, which mixer is most appropriate for devulcanising rubber scrap as well as preparing water dispersions and rubber solutions (clarify the specific unit used for such reclaim and solution-making tasks)?

Difficulty: Medium

Correct Answer: Muller

Explanation:


Introduction / Context:
This question targets practical equipment selection in rubber technology and mechanical operations. Different mixers serve distinct purposes: compounding, dispersion, solution preparation, and in some legacy processes, aiding devulcanisation or reclaiming scrap. Identifying the correct unit improves process efficiency and product quality.


Given Data / Assumptions:

  • Task includes devulcanisation (reclaim) of rubber scrap.
  • Task also includes making water dispersions and rubber solutions.
  • Equipment names refer to common industry terminology.


Concept / Approach:
Banbury mixers and sigma kneaders are intensive compounders for mastication and filler incorporation but are not the classical choice for dispersion-in-liquid or solution-making. Ribbon blenders and tumblers are gentle bulk mixers suited to dry blending. A pan-type muller (muller mixer) is a grinding-cum-mixing unit historically used for pigment dispersion, pastes, slurries, and reclaim operations in rubber—well aligned with dispersion and solution preparation for rubber reprocessing contexts.


Step-by-Step Solution:
List candidate mixers and their typical applications.Match requirements: dispersion in liquid media and legacy devulcanisation/reclaim operations.Identify muller as the most appropriate traditional choice.


Verification / Alternative check:
Process manuals describe muller/pan mixers for slurry, paste, and reclaim preparations where grinding plus mixing is needed, supporting their use in such rubber operations.


Why Other Options Are Wrong:
Tumbler / Ribbon blender: inadequate shear for dispersion or reclaim.Banbury mixer: excellent for compounding, not ideal for solution-making.Sigma mixer: good for dough-like masses, less suited to water dispersions/solutions compared with muller.


Common Pitfalls:
Assuming any high-shear compounding mixer is also optimal for liquid dispersion tasks.


Final Answer:
Muller

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