More Questions from Mechanical Operations

In screening operations, how does increasing the feed capacity (throughput per unit area) generally affect the overall screen effectiveness (sharpness of separation and undersize recovery)?

Chemical Engineering Mechanical Operations Difficulty: Easy
Choose an option
  • A
    Decreases
  • B
    Increases
  • C
    Does not affect
  • D
    Unpredictable/none of these
  • E
    Reverses selectivity index sign

Answer

Correct Answer: Decreases

Explanation

Introduction / Context:Screening performance depends on loading, particle size distribution, moisture, and vibration parameters. This question focuses on the impact of capacity on effectiveness—vital for balancing throughput and product quality.

Given Data / Assumptions:

  • “Capacity” refers to feed rate per unit screen area.
  • “Effectiveness” refers to separation sharpness and correct placement of undersize/oversize.
  • Operating within typical industrial regimes.

Concept / Approach:As capacity increases, bed depth grows, particle stratification worsens, and the probability of undersize contacting and passing apertures declines. Residence time also drops. Consequently, misplacement errors increase and effectiveness falls.

Step-by-Step Solution:Relate feed rate to bed depth and residence time.Infer reduced probability of passage for near-size particles.Conclude that effectiveness decreases with increasing capacity.

Verification / Alternative check:Empirical capacity-effectiveness curves in screen design references show inverse relationships at higher loadings.

Why Other Options Are Wrong:Increases/Does not affect: contradicts industrial experience.Unpredictable: trends are well established.

Common Pitfalls:Ignoring moisture and pegging, which can further worsen performance at high loadings.

Final Answer:Decreases

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