In a closed-circuit, air-swept ball mill system, which combination is normally used to return coarse material and collect fine product?

Difficulty: Medium

Correct Answer: Both (a) & (b)

Explanation:


Introduction / Context:
Closed-circuit grinding controls product fineness and improves mill efficiency. In an air-swept ball mill, the gas stream transports ground particles to a separator and then to a collector, while the classifier returns coarse particles to the mill inlet.


Given Data / Assumptions:

  • An air-swept mill entrains fines with gas.
  • A classifier performs size separation.
  • A cyclone commonly collects fine product from the gas stream.


Concept / Approach:
The classifier (static or dynamic) splits fines and coarse; the cyclone serves as a dust collector to separate solids from conveying air. Many practical circuits place a cyclone between the mill outlet and classifier plenum to stabilize flow and recover fines, with dust recirculation as designed.


Step-by-Step Solution:
Identify unit for size control: classifier.Identify unit for gas–solid separation: cyclone.Select the combined use of both.


Verification / Alternative check:
Typical cement grinding circuits show air-swept mills connected to cyclones and high-efficiency separators, confirming the configuration.


Why Other Options Are Wrong:
Classifier alone: offers split but needs a collector.Cyclone alone: no cut-size control; only collection.ESP: overkill for this duty and uncommon for mill recycle.


Common Pitfalls:
Assuming a single device can both classify and collect with high precision.


Final Answer:
Both (a) & (b)

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