Bond work index correlation: the work index measured in wet grinding is often adjusted to estimate dry-grinding energy. What factor is used to convert wet-grinding work index to an equivalent dry-grinding value?
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A1.0
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B0.5
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C1.34
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D4.34
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E0.75
Answer
Correct Answer: 1.34
Explanation
Introduction / Context:Bond’s work index (Wi) is widely used to estimate energy requirements. Because transport and cushioning differ in wet vs dry circuits, empirical adjustments are made to compare conditions.
Given Data / Assumptions:
- Wi was measured under wet conditions.
- We need an equivalent dry-grinding Wi.
Concept / Approach:Industry practice applies a multiplicative factor to the wet Wi to estimate dry circuit energy, commonly about 1.34, reflecting additional energy to overcome increased coating, dispersion issues, and classification inefficiencies in dry grinding.
Step-by-Step Solution:Start with wet Wi.Multiply by 1.34 to obtain dry Wi.Use the adjusted value for dry energy sizing.
Verification / Alternative check:Cement and mineral processing design texts cite the 1.34 factor as a rule-of-thumb adjustment.
Why Other Options Are Wrong:1.0: ignores known differences.0.5/0.75: opposite trend.4.34: unrealistically high.
Common Pitfalls:Treating Wi as universal without noting test conditions (wet/dry, closing screen).
Final Answer:1.34