In mixing and bioreactor design, which of the following is best described as an axial-flow impeller (i.e., one that drives liquid primarily parallel to the shaft, often for top-to-bottom circulation)?

Difficulty: Easy

Correct Answer: Both (a) and (b)

Explanation:


Introduction:
Axial-flow impellers are widely used in bioprocessing because they move fluid primarily along the impeller axis (parallel to the shaft), giving strong top-to-bottom circulation with relatively lower shear compared to many radial designs. This question checks recognition of design features that create axial flow patterns.


Given Data / Assumptions:

  • Axial flow means bulk liquid motion parallel to the shaft.
  • Pitched-blade impellers at typical angles (around 30°–60°) are classic axial mixers.
  • Down-pumping or up-pumping indicates axial directionality of the flow.


Concept / Approach:
Blade pitch creates an axial component of velocity. A pitched-blade turbine around 45° is a standard axial-flow choice. Descriptions that explicitly state the liquid is directed toward the base (down-pumping) also define axial flow. Large blade pitch angles approaching vertical (e.g., 75° to the vertical) are atypical for efficient axial pumping. Radial turbines (e.g., Rushton) push liquid outward from the blade tips, not along the shaft.


Step-by-Step Solution:
Identify axial indicators: blade pitch around 45° and explicit down-/up-pumping descriptions → axial.Exclude non-axial: Rushton-type radial turbines and extreme blade orientations that reduce axial pumping efficiency.Select the option that includes both correct axial descriptors.


Verification / Alternative check:
Mixing handbooks categorize pitched-blade turbines (~45°) as axial, commonly used for blending, heat transfer, and solid suspension at moderate to low shear.


Why Other Options Are Wrong:

  • An impeller with blades pitched at 75° to the vertical: Not a typical axial-flow configuration.
  • A Rushton-type flat blade radial turbine: Produces radial flow, not axial.


Common Pitfalls:
Confusing radial discharge (perpendicular to shaft) with axial flow; assuming any pitched blade is axial regardless of pitch angle or installation.


Final Answer:
Both (a) and (b)

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