Electronics test methods — which uses external moving parts? Among common board-level test procedures, which method involves one or more external moving probes or parts during operation?

Difficulty: Easy

Correct Answer: Flying probe

Explanation:


Introduction / Context:
Manufacturing test strategies balance coverage, cost, and mechanical complexity. Classic fixtures such as bed-of-nails provide many simultaneous contacts but are mechanically static during the test. Newer strategies, including JTAG boundary scan, rely on on-chip instrumentation and require no moving parts. Flying-probe systems, however, physically move probes to contact nodes sequentially, offering flexibility without dedicated fixtures.


Given Data / Assumptions:

  • We are comparing fixture-based and probe-based board test methods.
  • Boundary-scan (EXTEST) leverages on-chip registers to stimulate and observe pins.
  • Flying-probe equipment positions probes dynamically over the PCB.


Concept / Approach:
The key discriminator is whether the test method requires mechanical motion during testing. Flying-probe machines move one or more needles under CNC control, contacting nets one at a time. Bed-of-nails fixtures are static pin arrays. Boundary scan and EXTEST operate electronically through the JTAG port without motion.


Step-by-Step Reasoning:

Identify mechanical movement: flying-probe heads traverse the board.Contrast to fixtures: bed-of-nails presses once and remains still during tests.JTAG-based methods manipulate scan chains electronically and need no moving parts.


Verification / Alternative check:
Review test equipment specs: flying-probe speeds are given in nodes-per-minute with axes travel specs, confirming mechanical movement. JTAG test descriptions reference TAP controllers, instruction registers, and boundary cells—no mechanical motion involved.


Why Other Options Are Wrong:

  • Bed-of-nails: static fixture.
  • EXTEST and Boundary scan: electronic tests through JTAG.
  • “In-circuit JTAG with static fixtures”: explicitly non-moving.


Common Pitfalls:

  • Assuming bed-of-nails “moves” because the press engages; the fixture does not move during measurement sequences.


Final Answer:
Flying probe

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