Machining fundamentals – what is threading? Identify the process that correctly defines the threading operation on a lathe or similar machine.

Difficulty: Easy

Correct Answer: Cutting helical grooves on the external cylindrical surface

Explanation:


Introduction / Context:
Threading is a core turning operation used to produce fastening features. Confusing threading with related hole-finishing operations (reaming, counterboring) leads to incorrect process planning and tool selection.



Given Data / Assumptions:

  • Conventional single-point threading on a lathe is considered.
  • External screw threads on shafts, studs, or bolts.
  • Standard feeds synchronized with spindle via a leadscrew/gearbox.


Concept / Approach:
External threading removes material in a helical path to form crests, roots, and flanks according to thread standards (e.g., metric, unified). The tool follows a lead equal to pitch per revolution, generating the helix.



Step-by-Step Solution:

Classify operations: reaming sizes holes; counterboring squares a shoulder; trepanning bores a ring.Threading requires a single-point tool with included angle (e.g., 60 degrees for metric/unified).Set gearbox to thread pitch; align tool; make successive passes to full depth.The final result is a helical groove profile on the external surface.


Verification / Alternative check:
Measurement with thread pitch gauge and thread micrometer confirms the helix parameters match the target standard.



Why Other Options Are Wrong:

  • Smoothing/squaring a hole mouth describes counterboring/chamfering, not threading.
  • Sizing/finishing a hole is reaming.
  • Removing metal along a hollow tool circumference is trepanning or core drilling.
  • Press fitting is an assembly method, unrelated to thread cutting.


Common Pitfalls:
Mixing tapping (internal threading) with reaming; assuming multi-point dies are mandatory—single-point tools are common for flexible thread generation.



Final Answer:
Cutting helical grooves on the external cylindrical surface

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