Drilling parameters – definition of depth of cut: In drilling operations, the standard definition of depth of cut is related to the drill diameter. Choose the correct relation.

Difficulty: Easy

Correct Answer: One-half of the drill diameter

Explanation:


Introduction / Context:
Nomenclature in machining differs across processes. In turning, depth of cut is a radial measure; in drilling, the equivalent concept must be referenced to the drill geometry. Consistent definitions are necessary for calculating metal removal rate (MRR) and selecting conditions.



Given Data / Assumptions:

  • Standard twist drill creating a through or blind hole.
  • Uniform feed per revolution and steady cutting.
  • Neglecting point angle effects on instantaneous chip thickness.


Concept / Approach:
In drilling, two cutting lips remove material symmetrically. By analogy with turning, the depth of cut is taken as the radial engagement on one side, which equals half of the drill diameter D/2. This aligns MRR expressions with turning-style formats.



Step-by-Step Solution:

Let D = drill diameter.Define depth of cut t = D/2 (radial), width of cut is circumferential.Metal removal rate MRR = (π * D * f * N) * t for analogous forms; in drilling the common practical form is MRR = (π * D^2 / 4) * f * N.Both representations are consistent only when t = D/2.


Verification / Alternative check:
Comparing volumetric removal per revolution (hole cross-sectional area times feed) corroborates the D/2 definition.



Why Other Options Are Wrong:
Equal to D or double D are geometric exaggerations; one-fourth D does not match conventional definitions; claiming independence from diameter contradicts standardized machining terminology.



Common Pitfalls:
Mixing up feed (axial advance per revolution) with depth of cut (radial engagement); the drill point angle affects chip thickness locally but not the standard definition of depth of cut.



Final Answer:
One-half of the drill diameter

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