Manufacturing process identification Which metal-cutting process removes material by pushing or pulling a multi-tooth cutting tool through (or across) a preformed hole or surface to generate accurate profiles in a single pass?

Introduction / Context:Broaching is a high-productivity machining process in manufacturing where a toothed tool (the broach) is either pushed or pulled across a workpiece. It is used to produce precise internal and external profiles such as keyways, splines, hex holes, and noncircular shapes in one continuous stroke.

Given Data / Assumptions:

• The process under discussion uses a multi-tooth tool.
• Material removal occurs in a single pass with increasing tooth height (rise per tooth).
• Tool motion is linear (push or pull) rather than rotational.

Concept / Approach:Each successive tooth on a broach removes a small additional layer of material. The combination of roughing, semi-finishing, and finishing teeth in one tool yields tight tolerances and excellent surface finish without multiple setups.

Step-by-Step Solution:

Verification / Alternative check:Common broaching applications include internal keyways and splines formed in a single stroke, confirming the push/pull nature and multi-tooth action.

Why Other Options Are Wrong:

Up/Down milling: chip removal by a rotating cutter; not a single linear push/pull stroke.Forming: plastic deformation, no chip removal.Slotting: reciprocating single-point cutting, not multi-tooth progressive tool.

Common Pitfalls:Confusing broaching with slotting or shaping due to the linear motion; the defining difference is the multi-tooth progressive geometry.

Final Answer:

Broaching