Brick manufacturing — function of a pug mill In clay brick manufacture, a pug mill is primarily used for which operation?

Difficulty: Easy

Correct Answer: Tempering brick earth by mixing clay with water to a uniform plastic consistency

Explanation:


Introduction / Context:
Quality bricks require well-prepared clay. The pug mill, a mechanical mixing device with rotating knives and paddles, ensures a homogeneous, plastic mix before moulding or extrusion.


Given Data / Assumptions:

  • Traditional clay preparation steps: winning, weathering, tempering, moulding.
  • Pug mill operation involves mixing, kneading, and de-airing.


Concept / Approach:
Tempering turns worked clay and water into a uniform plastic mass suitable for moulding. The pug mill’s augers and knives shear and knead the clay, distributing moisture and breaking down lumps.


Step-by-Step Solution:

Feed clay and measured water into the pug mill hopper.Rotating blades mix and knead to achieve uniform moisture.Plastic clay is discharged for hand moulding or extruder feeding.Proceed to moulding/drying/firing.


Verification / Alternative check:
Manufacturers’ literature and construction texts describe pug mills specifically for tempering; other steps use different equipment (e.g., brick presses for moulding).


Why Other Options Are Wrong:

  • Softening by soaking (A): weathering/soaking may precede, but the pug mill’s purpose is active mixing.
  • Moulding (B): done by hand moulds or machines, not by the pug mill itself.
  • Providing clay (D): excavation equipment handles winning; the pug mill does not dig.
  • All of the above (E): overbroad; the pug mill’s role is tempering.


Common Pitfalls:
Confusing tempering with weathering; weathering is passive exposure, tempering is mechanical mixing to a plastic state.


Final Answer:

Tempering brick earth by mixing clay with water to a uniform plastic consistency

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