Metallurgy of steels: Cast steel (steel solidified from the molten state in molds) is classically produced by which manufacturing process in traditional practice?

Difficulty: Easy

Correct Answer: Crucible process

Explanation:


Introduction / Context:
Historically, producing high-quality cast steel involved melting refined steel and pouring it into molds. Multiple processes exist in steelmaking; understanding which is traditionally associated with “cast steel” is a common materials question.


Given Data / Assumptions:

  • Question targets classical terminology from standard materials textbooks.
  • “Cast steel” emphasizes fully molten steel poured into molds rather than wrought processing.


Concept / Approach:
The crucible process (Huntsman process) melted blister steel or refined steel in sealed clay crucibles to produce homogeneous, high-quality molten steel, which was then cast—hence “cast steel.” The cementation process carburizes wrought iron to make blister steel (not direct casting). Bessemer and open-hearth are bulk steelmaking processes; they can produce ingots, but the exam-classical pairing for “cast steel” is specifically the crucible method.


Step-by-Step Solution:

Identify process used to melt and cast high-quality steel in small batches → crucible process.Differentiate from cementation (solid-state carburizing) and conversion processes (Bessemer, open-hearth).Select “Crucible process.”


Verification / Alternative check:
Historical references describe “crucible cast steel” as a premium product for tools and springs prior to widespread basic oxygen/electric furnace technologies.


Why Other Options Are Wrong:

  • Cementation: does not melt/cast; produces blister steel.
  • Bessemer/Open hearth: large-scale refining routes; while they yield ingots, the term “cast steel” in classical MCQs points to crucible cast steel.


Common Pitfalls:

  • Assuming any ingot route equals “cast steel”; the question is about the historically named process.


Final Answer:
Crucible process

More Questions from Building Materials

Discussion & Comments

No comments yet. Be the first to comment!
Join Discussion