Lathe operation vocabulary: The process of embossing a diamond-shaped pattern on a cylindrical workpiece surface is known as

Difficulty: Easy

Correct Answer: Knurling

Explanation:


Introduction / Context:
Operators often need to improve grip on knobs, handles, and fasteners. Rather than removing material, a forming operation is used on the lathe to create a textured pattern that enhances friction and aesthetics.



Given Data / Assumptions:

  • Standard engine lathe operation.
  • Use of knurling tool with hardened patterned wheels.
  • Workpiece is cylindrical and free to rotate at low speed.


Concept / Approach:
Knurling is a cold-working process that displaces surface material using toothed rollers to produce patterns such as diamond or straight. It is not a cutting operation; it is a forming process that raises ridges on the surface.



Step-by-Step Solution:

Mount knurling tool and align with workpiece centerline.Engage tool with sufficient pressure to plastically deform surface.Feed along the axis to generate a consistent diamond pattern.This diamond textured finish is called knurling.


Verification / Alternative check:
Compare with other terms: facing squares an end; grooving cuts a recess; counterboring enlarges an existing hole with a flat bottom. None produce a diamond surface pattern.



Why Other Options Are Wrong:

  • Counterboring: enlarges and flats a hole entrance.
  • Grooving: creates a groove; no surface texturing like a diamond.
  • Facing: creates a flat end face; unrelated to patterning.


Common Pitfalls:
Running too high a speed or too little pressure causes double-tracking and irregular patterns. Proper knurl wheel pitch selection relative to diameter is essential.



Final Answer:
Knurling

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