Drilling production setup: To perform drilling, reaming, counterboring, and related operations on one workpiece efficiently, which machine arrangement is most suitable?
-
ASensitive drilling machine
-
BRadial drilling machine
-
CGang drilling machine
-
DMultiple spindle drilling machine
Answer
Correct Answer: Gang drilling machine
Explanation
Introduction / Context:In production environments, several hole-making operations—drilling, reaming, countersinking, and counterboring—are often required on the same part. Minimizing setups reduces time and improves positional accuracy. Choosing the right drilling machine arrangement is key.
Given Data / Assumptions:
- Multiple sequential operations on one workpiece.
- Desire to reduce handling and fixture changes.
- Typical shop equipment options are available.
Concept / Approach:A gang drilling machine mounts several individual drilling heads (or spindles) in a line on one table. The workpiece is clamped once and moved along the line or brought under successive spindles, each set up for a specific operation (e.g., drill → ream → counterbore). This enables quick operation changes without re-clamping.
Step-by-Step Solution:
Identify need: sequential hole operations on same part.Select system that houses multiple tools ready to operate without changing setup.Gang drilling fits: each spindle is pre-set for an operation; move part to the next spindle.Therefore, the best choice is the gang drilling machine.Verification / Alternative check:Multiple spindle machines are ideal when many holes must be drilled simultaneously in a pattern. Radial drills suit large/heavy workpieces with flexible reach, and sensitive drills are for light, precise hand-fed drilling—not multi-operation production flow.
Why Other Options Are Wrong:
- Sensitive drilling: great feel and accuracy for small work, but slow for multi-operation production.
- Radial drilling: flexible reach, not optimized for multiple sequential tools on one clamp.
- Multiple spindle: best for many holes at once, not for varied operations in sequence.
Common Pitfalls:Confusing simultaneous multi-hole drilling (multiple spindle head) with sequential multi-operation processing (gang setup).
Final Answer:Gang drilling machine