Difficulty: Easy
Correct Answer: All of these (roughing, semi-finishing, and finishing teeth)
Explanation:
Introduction / Context:
Broaching is a high-productivity process in which a multi-tooth tool removes material in a single pass. The geometry and sequence of teeth on a broach are engineered to distribute cutting load and achieve final size and finish reliably.
Given Data / Assumptions:
Concept / Approach:
A broach is segmented into zones: roughing teeth remove most stock with larger RPT; semi-finishing teeth refine the geometry with smaller RPT; finishing teeth establish the final dimension and surface finish with minimal RPT. This progression manages forces and achieves accuracy without separate tools.
Step-by-Step Solution:
Verification / Alternative check:
Tool drawings list tooth height progression and sections labeled R, S, and F, confirming the staged design.
Why Other Options Are Wrong:
Common Pitfalls:
Neglecting proper chip space (gullet) and coolant supply in roughing zone causes chip jamming; ensuring correct RPT distribution avoids chatter and tool wear concentration.
Final Answer:
All of these (roughing, semi-finishing, and finishing teeth)
Discussion & Comments