Broaching tool design: A typical broach contains which types of teeth along its length?

Difficulty: Easy

Correct Answer: All of these (roughing, semi-finishing, and finishing teeth)

Explanation:


Introduction / Context:
Broaching is a high-productivity process in which a multi-tooth tool removes material in a single pass. The geometry and sequence of teeth on a broach are engineered to distribute cutting load and achieve final size and finish reliably.



Given Data / Assumptions:

  • Internal or surface broach with progressive rise-per-tooth (RPT).
  • Work material and fixturing suitably chosen.
  • Single-pass broaching operation.


Concept / Approach:
A broach is segmented into zones: roughing teeth remove most stock with larger RPT; semi-finishing teeth refine the geometry with smaller RPT; finishing teeth establish the final dimension and surface finish with minimal RPT. This progression manages forces and achieves accuracy without separate tools.



Step-by-Step Solution:

Start: roughing section → high material removal.Middle: semi-finishing → corrects form, reduces tool marks.End: finishing teeth → final size and surface finish.Therefore, a broach contains all these tooth types.


Verification / Alternative check:
Tool drawings list tooth height progression and sections labeled R, S, and F, confirming the staged design.



Why Other Options Are Wrong:

  • Only roughing or only finishing would either overload the tool or fail to achieve finish and accuracy.
  • Only semi-finishing omits necessary bulk removal and final sizing.


Common Pitfalls:
Neglecting proper chip space (gullet) and coolant supply in roughing zone causes chip jamming; ensuring correct RPT distribution avoids chatter and tool wear concentration.



Final Answer:
All of these (roughing, semi-finishing, and finishing teeth)

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