Difficulty: Easy
Correct Answer: All of the above
Explanation:
Introduction / Context:
Modern control integrates sensors, actuators, controllers (PID, MPC), and analytics to stabilize processes and optimize setpoints. The results are tangible: fewer defects, less scrap, less downtime, and lower energy or raw-material consumption. This multi-pronged impact explains why modernization projects often justify themselves financially.
Given Data / Assumptions:
Concept / Approach:
Reducing variance and improving setpoint tracking cuts rework and energy usage (cost). Predictive diagnostics and robust control raise mean time between failures (reliability). Better stability allows tighter tolerances and more on-spec product per hour (yield). Therefore, each listed outcome is a likely benefit of modern control, not a mutually exclusive choice.
Step-by-Step Solution:
Link improved control to reduced variance and waste.Connect predictive maintenance to reliability gains.Show how stable control increases first-pass yield.Conclude that all listed benefits apply.
Verification / Alternative check:
Case studies repeatedly report payback through energy savings, scrap reduction, and uptime improvements after control upgrades—evidence supporting the “all of the above” choice.
Why Other Options Are Wrong:
Any single benefit alone under-represents the typical impact.None of the above contradicts both industrial data and practice.
Common Pitfalls:
Ignoring operator training and change management; over-tuning without adequate robustness; failing to maintain sensors and actuators that the control strategy depends upon.
Final Answer:
All of the above
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