When is product layout most appropriate? Identify the manufacturing situation in which a product (line) layout is best suited.

Difficulty: Easy

Correct Answer: all of the above

Explanation:


Introduction / Context:
Product (line) layout arranges equipment and workstations according to the sequence of operations for a specific product. It is a cornerstone of flow production, enabling high throughput and consistent quality.



Given Data / Assumptions:

  • Low variety, high volume production environment.
  • Standardized components and routings.
  • Balanced work content across stations.


Concept / Approach:
Product layout minimizes material handling and work-in-process inventory by creating a straight or U-shaped line where each station performs a dedicated task. This setup is economical when demand is stable and the product design changes infrequently, justifying investment in specialized fixtures, conveyors, and automation.



Step-by-Step Solution:
Assess production characteristics: single or few models (Option A), standardized design (Option B), and large quantities (Option C).All three characteristics support line balancing and takt-time driven flow.Therefore, the correct choice is “all of the above”.



Verification / Alternative check:
Automotive assembly, consumer electronics, and appliance production commonly use product layouts under these conditions.



Why Other Options Are Wrong:
Option (E) contradicts the core idea; custom, unique products fit fixed position or process layouts better.



Common Pitfalls:
Attempting to run high-variety, low-volume jobs on a fixed line; neglecting line balancing leading to bottlenecks; ignoring changeover time sensitivity.



Final Answer:
all of the above

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