Materials handling: when are conveyors the preferred transport method? Conveyors are most suitable when which of the following conditions prevail for material movement?

Mechanical Engineering Industrial Engineering and Production Management Difficulty: Easy
Choose an option
  • A
    loads are uniform
  • B
    routes do not vary (fixed path)
  • C
    materials move relatively continuously
  • D
    all of these
  • E
    the facility requires highly flexible, random routing of items

Answer

Correct Answer: all of these

Explanation

Introduction / Context:Choosing a materials handling system depends on load characteristics, routing, and flow pattern. Conveyors provide high-throughput movement along fixed paths and excel in continuous, predictable flows.

Given Data / Assumptions:

  • Items are relatively uniform in size/weight or carried in standard carriers.
  • Path of movement is fixed (straight, loop, or network with merges/diverges).
  • Throughput is steady or at least frequent enough to justify continuous transport.

Concept / Approach:Conveyors (belt, roller, chain, slat) reduce manual handling and synchronize material flow with production. They are capital-intensive and layout-dependent, so they are justified when variability is low and the route is stable. For sporadic, random, or highly variable routes, industrial trucks or AGVs are better.

Step-by-Step Solution:Check condition of load uniformity → supports standard conveyor design and spacing.Check routing → fixed paths favor conveyors.Check flow → continuous or frequent flow maximizes utilization and ROI.Thus, all listed conditions point to conveyors as preferred.

Verification / Alternative check:Assembly lines, parcel hubs, and process plants widely use conveyors where flows are predictable and continuous.

Why Other Options Are Wrong:Option (E) contradicts conveyor strengths; flexible, random routing is better served by fork trucks, tuggers, or AGVs.

Common Pitfalls:Installing conveyors where product mix changes frequently; ignoring accumulation and surge management; underestimating maintenance and safety guarding needs.

Final Answer:all of these

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