Twist drill helix angle vs. driving torque at a given feed For a standard twist drill (typical helix ≈ 30°), how does changing the helix angle affect the torque needed to drive the drill at the same feed? Choose the correct condition that increases the torque requirement.
Mechanical Engineering
Production Engineering
Difficulty: Easy
Choose an option
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AHelix angle greater than 30°
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BHelix angle less than 30°
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CHelix angle equal to 30°
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DTorque is independent of helix angle at a given feed
Answer
Correct Answer: Helix angle less than 30°
Explanation
Concept/ApproachThe drill's helix angle affects the effective rake angle at the cutting lips and the ease of chip evacuation. A smaller helix reduces effective rake, increasing cutting resistance and the torque required.
Step-by-step reasoning• Decrease in helix → decrease in effective rake → higher shear deformation and friction.• Chip evacuation worsens, adding to torque demand.
VerificationConversely, a larger helix increases effective rake and eases chip flow, generally reducing torque for the same feed/material.
Final AnswerHelix angle less than 30°