Tool life and speed — Taylor’s law insight State the relationship: as cutting speed increases, what happens to tool life (all else equal)?

Mechanical Engineering Production Engineering Difficulty: Easy
Choose an option
  • A
    Yes — tool life decreases with higher cutting speed
  • B
    No — tool life increases with higher cutting speed
  • C
    Tool life remains constant regardless of speed
  • D
    Tool life first increases, then decreases with speed
  • E
    Tool life is unaffected if feed is zero

Answer

Correct Answer: Yes — tool life decreases with higher cutting speed

Explanation

Introduction / Context:Taylor’s tool life equation captures the dominant influence of cutting speed on tool life. Recognizing this trend is essential for selecting economical cutting parameters and planning tool-change intervals.

Given Data / Assumptions:

  • Taylor’s equation in basic form: V * T^n = C (feed and depth constant).
  • Workpiece–tool material pair is fixed.
  • Failure criterion for tool wear is predefined (e.g., flank wear land).

Concept / Approach:According to V * T^n = C, for a given tooling/workpiece combination, increasing speed V requires a compensating decrease in tool life T to maintain the constant C. Higher speed increases cutting temperature and wear rate (diffusion, abrasion, adhesion), thereby shortening life.

Step-by-Step Solution:Start with V * T^n = C.If V increases ⇒ T must decrease because n > 0.Thus, tool life decreases as speed increases.

Verification / Alternative check:Shop trials plotting log V versus log T give a straight line with negative slope (−1/n), confirming inverse relation.

Why Other Options Are Wrong:Options claiming increased or constant life ignore thermal and wear mechanisms that accelerate with speed; non-monotonic behavior requires atypical conditions not implied here.

Common Pitfalls:Changing feed/depth simultaneously can mask the speed effect; always compare at constant feed and depth.

Final Answer:Yes — tool life decreases with higher cutting speed

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