Difficulty: Easy
Correct Answer: All of the above
Explanation:
Introduction:
Refractory bricks with high porosity are widely used in furnaces, kilns, and reactors for insulation and lining. Understanding how porosity affects penetration by slags and gases, thermal conductivity, strength, and thermal-shock behavior is essential for selecting the right brick for each zone of a high-temperature unit.
Given Data / Assumptions:
Concept / Approach:
Porosity influences transport, strength, and thermal response. More pores generally reduce thermal conductivity (good for insulation) but diminish bulk strength and allow easier penetration if pores are open and connected. However, pores also blunt thermal stresses, improving thermal-shock (spalling) resistance because the material accommodates expansion gradients.
Step-by-Step Solution:
Relate porosity to permeability: higher open porosity increases pathways for slag/metal/gas ingress → poorer penetration resistance.Relate porosity to thermal transport: more voids mean lower solid-to-solid contacts → lower heat conductivity.Relate porosity to strength: reduced load-bearing cross-section → lower cold crushing strength and modulus.Relate porosity to thermal shock: pores distribute and arrest thermal stress → better spalling resistance.Hence all listed effects occur together.
Verification / Alternative check:
Materials handbooks consistently show inverse relationships between porosity and both strength and thermal conductivity, alongside improved resistance to thermal spalling for lightweight or more porous refractories.
Why Other Options Are Wrong:
Common Pitfalls:
Confusing closed porosity (beneficial for insulation) with open porosity (raises permeability). Also, assuming higher porosity always better—zone duty determines the acceptable porosity level.
Final Answer:
All of the above
Discussion & Comments