In airlift bioreactors that include a draft tube, which function(s) does the draft tube primarily serve to enhance hydrodynamics and cell protection?

Difficulty: Easy

Correct Answer: all of the above

Explanation:


Introduction:
Draft-tube airlift reactors are widely used for shear-sensitive cultures such as mammalian cells, filamentous fungi, or plant cells. The draft tube is an internal cylinder guiding flow, improving mixing uniformity, gas distribution, and overall mass transfer while safeguarding delicate cells from localized shear hotspots.


Given Data / Assumptions:

  • A draft tube partitions the riser and downcomer flows.
  • Objectives include circulation enhancement, controlled gas holdup, and gentle hydrodynamics.
  • The question asks for the set of functions provided by the draft tube.


Concept / Approach:
The draft tube channels the aerated flow in the riser, ensures a defined loop, and dampens shear gradients by distributing turbulence more evenly. By stabilizing bubble size and limiting coalescence, it improves interfacial area for oxygen transfer without creating harsh impeller-driven shear typical of stirred tanks.


Step-by-Step Solution:

1) Recognize that guided circulation reduces short-circuiting and dead zones.2) Bubble dynamics: a guided riser limits bubble coalescence due to controlled residence and velocity profiles.3) Shear moderation: the tube evens shear by smoothing velocity gradients across the cross-section.4) Together these mechanisms enhance oxygen transfer while protecting cells.5) Therefore, the draft tube accomplishes all listed functions.


Verification / Alternative check:
Scale-up correlations show improved circulation time and more uniform kla in draft-tube designs. Visual gas holdup profiles confirm reduced coalescence compared to open airlift geometries at similar gas rates.


Why Other Options Are Wrong:

  • Only reducing coalescence: True but incomplete.
  • Only improving circulation: True but incomplete.
  • Only evening shear: True but incomplete.


Common Pitfalls:
Assuming a draft tube eliminates the need for antifoam or sparger optimization. Gas rate, sparger design, and broth rheology still significantly affect performance and cell health.


Final Answer:
all of the above

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