In an airlift fermenter, what is the principal purpose of the disengagement zone located at the top of the vessel?

Difficulty: Easy

Correct Answer: all of the above

Explanation:


Introduction:
The disengagement zone is a hallmark of airlift designs. By enlarging the cross-sectional area at the top, designers intentionally slow the gas–liquid mixture, enabling efficient phase separation. This benefits hydrodynamics, gas management, and aerosol control, directly impacting process robustness and contamination risk.


Given Data / Assumptions:

  • Riser delivers gas-laden liquid upward.
  • Downcomer should remain relatively gas-free for density-driven circulation.
  • Aerosol formation and foam carryover are operational concerns.


Concept / Approach:
Expanding the vessel top decreases superficial velocity, promoting bubble coalescence and escape. The separated gas (often rich in CO2) is vented as off-gas. By reducing entrainment into the downcomer and limiting fine aerosol carryover, the zone stabilizes the hydrodynamic loop and reduces loss of liquid and microbes to exhaust.


Step-by-Step Solution:

1) Increase cross-sectional area to slow upward mixture.2) Lower velocity facilitates bubble disengagement and foam control.3) Less gas carry-under prevents downcomer aeration, preserving density difference.4) Reduced shear and aerosols lower contamination and product loss risks.5) Vent off-gas safely through sterilizing filters or condensers.


Verification / Alternative check:
Pressure profiles and gas holdup measurements show minimal bubbles in downcomers when a proper disengagement zone is present. Exhaust condensate rates drop with effective disengagement, confirming reduced aerosol losses.


Why Other Options Are Wrong:

  • Single benefits (a), (b), or (c) alone are each true but incomplete.


Common Pitfalls:
Undersized disengagement zones increase carry-under and foam venting. Ignoring sterilizing filters on the off-gas path can compromise containment despite good disengagement geometry.


Final Answer:
all of the above

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