Sheet-metal process definitions — is “forming” a metal-removal operation? Consider the statement: “Forming is the operation of removing metal to the desired shape from the edge of a plate.” Decide whether this statement is correct based on manufacturing terminology.

Difficulty: Easy

Correct Answer: Incorrect

Explanation:


Introduction / Context:
Manufacturing processes are broadly categorized as material removal (machining, shearing) and material forming (plastic deformation without chip removal). Precise terminology is important for process planning, tooling, and cost estimation.


Given Data / Assumptions:

  • The statement attributes “removing metal” to forming.
  • Edge manipulation of a plate is mentioned.
  • We rely on standard definitions used in sheet-metal fabrication.


Concept / Approach:
Forming changes shape by plastic deformation without removing material, examples being bending, drawing, flanging, hemming, beading, and deep drawing. Operations that “remove metal,” such as trimming or shearing, belong to cutting processes. Therefore, describing forming as metal removal is terminologically incorrect.


Step-by-Step Solution:

List forming operations: bending, drawing, stretching, flanging.Contrast with cutting operations: shearing, blanking, trimming, punching.Conclude that the statement equates forming with cutting and is therefore incorrect.


Verification / Alternative check:
Process handbooks separate forming (no material loss) from cutting (material removal). Edge finishing by “trimming” is cutting and not called forming.


Why Other Options Are Wrong:

  • “Correct” or conditional variants: contradict the standard taxonomy.
  • “Neither correct nor incorrect”: definitions are formal and widely accepted.


Common Pitfalls:
Using “forming” loosely to describe any shape change; failing to distinguish trimming (removal) from flanging (forming) at plate edges.


Final Answer:

Incorrect

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