Files — grade identification by teeth count If a file has 20 teeth within a length of 25 mm (approximately 20 teeth per inch), what is this file commonly called with respect to its cut grade?

Difficulty: Medium

Correct Answer: rough file

Explanation:


Introduction / Context:
Files are graded by coarseness based on the number of teeth per unit length. Coarser files remove material faster but leave a rougher finish; finer files provide better surface finish with slower stock removal. Recognising the grade from a tooth count helps in correct tool selection.



Given Data / Assumptions:

  • Teeth count is 20 within 25 mm (≈ 20 TPI).
  • Classification follows common workshop practice where fewer teeth per inch indicate a coarser (rough) cut.
  • Single-cut or double-cut details do not alter the grade naming here.



Concept / Approach:
As the number of teeth per inch increases, the file becomes finer. Typical qualitative order (from coarse to fine) is: rough > bastard > second cut > smooth > dead-smooth. Around 20 teeth per inch falls in the coarse range, corresponding to a “rough” file in many workshop charts. By contrast, smooth and dead-smooth files would exhibit significantly higher tooth densities.



Step-by-Step Solution:
Interpret the given count: 20 teeth in 25 mm ≈ 20 TPI.Compare to qualitative ranges: low TPI = coarse.Select the matching grade: “rough file”.



Verification / Alternative check:
Reference tables in fitting textbooks show rough files with the lowest tooth densities, often near this value, with successive grades having increasing TPI.



Why Other Options Are Wrong:

  • Bastard / Second cut: intermediate tooth densities, finer than rough.
  • Smooth / Dead-smooth: substantially higher tooth counts for finishing.



Common Pitfalls:
Confusing TPI with teeth per centimetre; ensure consistent units when comparing to charts.



Final Answer:
rough file

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