Tool material characteristics Carbon tool steels exhibit low heat resistance and low wear resistance compared with HSS and carbides. Is this statement correct?
-
ACorrect
-
BIncorrect
-
CCorrect only for interrupted cuts
-
DIncorrect for low-speed turning
-
ECorrect only above 800 °C
Answer
Correct Answer: Correct
Explanation
Introduction / Context:Tool material selection balances hot hardness, wear resistance, toughness, and cost. Carbon tool steels were historically common but are now limited to low-speed applications due to poor hot-strength and rapid softening at modest temperatures.
Given Data / Assumptions:
- Carbon tool steels lose hardness rapidly above roughly 200–250 °C.
- Comparators: high-speed steel (HSS), cast/cemented carbides, ceramics.
- Operations: general cutting where heat generation is significant.
Concept / Approach:Hot hardness describes a material's ability to retain hardness at elevated temperatures. Carbon tool steels temper easily and cannot maintain an edge under modern cutting speeds, leading to accelerated flank wear and built-up edge formation.
Step-by-Step Solution:
Assess heat resistance: carbon tool steels soften at relatively low temperatures → low heat resistance.Assess wear resistance: softening plus limited alloy carbides → poorer wear resistance than HSS/carbides.Conclusion: the statement is correct.Verification / Alternative check:Tool life curves (Taylor's equation) show dramatically lower permissible cutting speeds for carbon steels versus HSS/carbide for the same life.
Why Other Options Are Wrong:Claiming incorrectness or exceptions (interrupted cuts, high temperatures) misunderstands the fundamental deficiency in hot hardness and wear resistance.
Common Pitfalls:Using carbon tool steel where heat cannot be controlled; choose HSS or carbide for sustained industrial speeds.
Final Answer:
Correct