Catalyst deactivation – primary causes in heterogeneous catalysis A catalyst loses its activity due to which of the following phenomena?

Chemical Engineering Chemical Reaction Engineering Difficulty: Easy
Choose an option
  • A
    Loss of surface area of the active component
  • B
    Agglomeration (sintering) of metal particles on the solid surface
  • C
    Covering or poisoning of active sites by foreign substances
  • D
    All (a), (b) and (c).

Answer

Correct Answer: All (a), (b) and (c).

Explanation

Introduction / Context:Catalyst activity and selectivity determine reactor performance and economics. Over time, real catalysts deactivate, necessitating regeneration or replacement. Recognizing the major mechanisms of deactivation helps in designing operating windows and protection strategies (e.g., guards, sulfur traps, optimized temperatures).

Given Data / Assumptions:

  • Heterogeneous catalysts with active surface sites.
  • Thermal and chemical environments typical of industrial reactors.

Concept / Approach:Deactivation mechanisms include (1) loss of surface area via support collapse or phase changes; (2) agglomeration/sintering where metal nanoparticles grow, reducing dispersion and the number of active sites per mass; and (3) poisoning/fouling in which contaminants (S, Cl, metals, coke) block sites or plug pores, cutting off access to the active phase.

Step-by-Step Solution:

Thermal sintering → particle growth → lower active surface area.Support changes → pore collapse → diminished external/internal area.Poisoning/fouling → chemisorbed species or deposits cover sites → rate drops.

Verification / Alternative check:Post-run characterizations (BET surface area, TEM particle size, TPO/TPR of spent catalyst) routinely show these deactivation signatures.

Why Other Options Are Wrong:Each individual mechanism can occur; in practice they often act together. Therefore the comprehensive choice is correct.

Common Pitfalls:Confusing reversible fouling (e.g., coke burn-off) with irreversible poisoning (e.g., mercury amalgamation on noble metals). Not all deactivation is permanent, but all listed mechanisms reduce activity.

Final Answer:All (a), (b) and (c).

Discussion & Comments
No comments yet. Be the first to comment!
Join Discussion