Atmosphere compatibility: which refractory brick type should NOT be used in an oxidising atmosphere because it degrades by oxidation?

Difficulty: Easy

Correct Answer: Carbon

Explanation:


Introduction / Context:
Furnace atmospheres can be oxidising, neutral, or reducing. Refractory selection must consider chemical stability under the prevailing oxygen potential. Carbon-containing bricks excel in reducing or neutral conditions but will react unfavourably when exposed to oxygen at high temperature.



Given Data / Assumptions:

  • Candidates include tar-bonded dolomite (contains carbon binder), carbon bricks, silica bricks, and fireclay bricks.
  • Oxidising atmosphere implies significant O2 or oxidising species present.
  • Service temperatures are high enough to promote rapid oxidation reactions.



Concept / Approach:
Carbon bricks and carbon-rich linings oxidise to gaseous CO/CO2 in the presence of oxygen, causing rapid mass loss, porosity increase, and structural failure. While tar-bonded dolomite contains carbon in the binder, the most clearly unsuitable category in a strongly oxidising zone is pure carbon brick. Silica and fireclay are stable in oxidising conditions, though each has its own limits regarding thermal shock and slag chemistry.



Step-by-Step Solution:
Identify oxidation-prone composition: carbon bricks.Relate oxidation to weight loss and strength loss.Conclude that carbon bricks should not be used in oxidising atmospheres.



Verification / Alternative check:
Industrial practice restricts carbon-containing refractories to reducing zones (blast furnace hearths, ladles with protective slag/cover, certain non-ferrous operations).



Why Other Options Are Wrong:
Tar dolomite: some oxidation sensitivity exists, but the question targets the clearly unsuitable class—carbon bricks.Silica/Fireclay: acceptable in oxidising atmospheres within their temperature/slag limits.



Common Pitfalls:
Equating any presence of carbon binder with pure carbon bricks; not differentiating between mild and strongly oxidising conditions.



Final Answer:
Carbon

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