Bottom construction of a basic open-hearth furnace: which material is typically used for the bottom (working lining) to withstand basic slags?

Difficulty: Easy

Correct Answer: Dead-burnt magnesite ramming mass

Explanation:


Introduction / Context:
Open-hearth steelmaking (basic practice) requires refractories that resist basic slags and high thermal loads. The furnace bottom is a severe service location with metal/slag contact and mechanical load, thus demanding basic chemistry and strong hot properties.


Given Data / Assumptions:

  • Basic operation (high CaO slags) is assumed.
  • Working lining at the bottom must resist dissolution and creep.


Concept / Approach:
Dead-burnt magnesite (DBM) provides a high-purity MgO phase with excellent basic slag resistance. Ramming masses based on DBM create monolithic bottoms with fewer joints, enhancing integrity. Fireclay or semi-silica (acidic) bricks would react unfavorably with basic slags, while SiC can oxidize and is not standard for this duty.


Step-by-Step Solution:

Identify slag chemistry: basic.Select a compatible refractory: MgO-based DBM ramming mass.Reject acidic alternatives (fireclay, semi-silica) and non-standard options for bottoms.


Verification / Alternative check:
Industry practice and legacy furnace designs document MgO-based bottoms in basic open-hearth operations.


Why Other Options Are Wrong:

Porous fireclay/semi-silica: rapidly attacked by basic slags.Silicon carbide: valued for thermal shock, not typical for basic OHF bottoms.High-alumina castables: better than fireclay but still not optimal against strong basic slags compared to MgO.


Common Pitfalls:
Specifying acidic bricks in basic zones; overlooking jointless monolithic benefits in high-wear bottoms.


Final Answer:
Dead-burnt magnesite ramming mass

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