Process streams management:\nRejecting a portion of the outlet stream to control impurity build-up in a recycle system is called…

Difficulty: Easy

Correct Answer: Purging

Explanation:


Introduction / Context:
Many continuous chemical processes include recycle loops to improve conversion or recover unreacted materials. However, inert or slowly reacting impurities can accumulate in the loop. A standard remedy is to intentionally remove a small slipstream to maintain impurity levels within specification. Knowing the correct terminology helps in design reviews and PFD/P&ID communication.


Given Data / Assumptions:

  • Process contains a recycle loop with a nonreactive impurity.
  • Objective is to prevent impurity build-up to unacceptable levels.
  • Unit operations and controls are otherwise steady.


Concept / Approach:
Definitions:
Purge: A deliberate withdrawal of a portion of the recycle or outlet stream to remove accumulated inerts or impurities.
Recycle: Returning part of an output stream to an upstream unit to improve utilization or stability.
Bypass: Diverting a portion of a feed around a unit without contacting it, usually for control (e.g., temperature or composition).
Recirculation: Often used synonymously with recycle in fluid systems, referring to repeated circulation without necessarily implying impurity control.


Step-by-Step Reasoning:

Identify the problem: impurity accumulation in a recycle loop.Apply the remedy: remove a fraction of the loop continuously or intermittently.The standard term for this practice is “purging.”


Verification / Alternative check:
Material balance on the impurity at steady state shows that the purge fraction sets the outlet impurity concentration by balancing impurity inflow against removal.


Why Other Options Are Wrong:

  • Recycling/Recirculation: These describe returning streams, not removing impurities.
  • Bypassing: Skips a unit operation; it does not reduce impurity inventory in the loop.


Common Pitfalls:
Confusing “bypass” and “purge”; assuming that increasing recycle alone can control impurities (it cannot without a purge path).


Final Answer:
Purging

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