In pattern design, the intentional taper provided on the surfaces of a pattern to facilitate easy and clean withdrawal from the sand mould is known by which specific allowance term?

Difficulty: Easy

Correct Answer: draft allowance

Explanation:


Introduction / Context:

Patterns must be withdrawn from the mould without crumbling the sand. A small, intentional taper on vertical surfaces reduces friction and protects edges. This taper has a standard name in foundry practice.


Given Data / Assumptions:

  • Conventional green-sand moulding.
  • Vertical surfaces on the pattern.
  • No undercuts or complex cores considered.


Concept / Approach:

The taper that aids pattern withdrawal is called draft allowance. It differs from other allowances: shrinkage compensates solidification contraction; machining allows for material to be removed later; distortion allowance offsets warpage; core prints support cores.


Step-by-Step Solution:

1) Identify the function: facilitate stripping of the pattern from sand.2) Map function to allowance: the taper = draft allowance.3) Exclude other allowances that serve different purposes (shrinkage, machining, distortion).


Verification / Alternative check:

Foundry standards and texts consistently label this taper as draft allowance; typical values are 1–2 mm/m (or small degrees).


Why Other Options Are Wrong:

  • Shrinkage allowance: compensates metal contraction, not withdrawal.
  • Machining allowance: provides extra stock for finish machining.
  • Distortion allowance: counters expected warpage.
  • Core-print allowance: relates to seating of cores, not withdrawal.


Common Pitfalls:

  • Using shrinkage or machining allowances as a substitute for draft leads to damaged moulds and poor surfaces.


Final Answer:

draft allowance

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