Casting accuracy — the typical dimensional tolerance achievable with the shell moulding casting process is:

Difficulty: Easy

Correct Answer: ±0.2 mm

Explanation:


Introduction / Context:
Different casting processes offer different levels of dimensional accuracy and surface finish. Shell moulding uses a thin resin-bonded sand shell formed on heated patterns, giving better precision than green sand and approaching permanent-mould processes for many parts.


Given Data / Assumptions:

  • Small to medium-sized castings typical for shell moulding.
  • Standard process capabilities without special secondary operations.
  • Tolerances expressed as symmetric or unilateral values in millimetres.


Concept / Approach:

Published capability data for shell moulding generally indicate tolerances around ±0.3 mm down to ±0.1–0.2 mm depending on size, making ±0.2 mm a representative average for exam purposes. Options like +0.05 mm are unrealistically tight for typical shell castings, while ±1 mm is more characteristic of conventional sand casting.


Step-by-Step Solution:

1) Compare process capability ranges across casting methods.2) Select the value that aligns with standard shell moulding practice.3) Conclude that ±0.2 mm is the best representative tolerance from the given options.


Verification / Alternative check:

Vendor datasheets and handbooks list shell moulding accuracy between green sand and investment casting, supporting ±0.2 mm as a reasonable benchmark.


Why Other Options Are Wrong:

+0.05 mm is too tight for typical shell; +0.5 mm and ±1 mm are looser than the known capability of shell moulding.


Common Pitfalls:

Confusing investment casting tolerances with shell moulding; overlooking that unilateral tolerances in options may be distractors.


Final Answer:

±0.2 mm

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