Difficulty: Easy
Correct Answer: all of these
Explanation:
Introduction / Context:
Machining allowance is an intentional extra material added to the casting dimensions to permit removal of surface irregularities and achieve final tolerances by machining. Correctly sizing this allowance is crucial for cost, quality, and avoiding undersized parts after finishing.
Given Data / Assumptions:
Concept / Approach:
Allowance selection is multi-factor. Metals that oxidize heavily or have poor surface finish need more stock. Large castings accumulate more defects and may require greater allowances. Precision processes like investment casting need less; sand casting often needs more. Therefore, the allowance depends on all listed factors and not a single one in isolation.
Step-by-Step Solution:
Verification / Alternative check:
Foundry handbooks provide allowance tables indexed by alloy, size range, and process, confirming the multi-factor dependence.
Why Other Options Are Wrong:
Each single factor alone is necessary but not sufficient; only “all of these” captures the complete practical basis for allowance selection.
Common Pitfalls:
Using a fixed allowance regardless of size or process; ignoring extra stock for heavy scale or distortion-prone geometries.
Final Answer:
all of these
Discussion & Comments