Semi-silica bricks compared with silica bricks: which statements about fusion point and thermal-shock (spalling) resistance are correct?
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ALess fusion point
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BBetter spalling resistance
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CBoth (a) and (b)
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DNeither (a) nor (b)
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EHigher thermal conductivity only
Answer
Correct Answer: Both (a) and (b)
Explanation
Introduction / Context:Semi-silica bricks are engineered to balance refractoriness with improved shock resistance compared with high-silica bricks. This question tests recognition of those trade-offs.
Given Data / Assumptions:
- Silica bricks have very high refractoriness but poor shock resistance.
- Semi-silica incorporates more alumina-bearing phases (e.g., mullite) improving spalling resistance.
Concept / Approach:As alumina increases relative to pure silica, softening temperature can reduce slightly (lower fusion point than pure silica). However, shock resistance typically improves, giving semi-silica an advantage in cycled environments.
Step-by-Step Solution:Compare fusion points: semi-silica < silica.Compare shock resistance: semi-silica > silica.Select “Both (a) and (b).”
Verification / Alternative check:Material datasheets show semi-silica with better thermal shock indices than silica bricks.
Why Other Options Are Wrong:“Neither” contradicts well-known property trends.
Common Pitfalls:Equating highest refractoriness with best all-around performance; cyclic service needs shock resistance.
Final Answer:Both (a) and (b)