Basic open-hearth furnace roof linings: which brick family is typically used for the roof (crown) despite the furnace handling basic slags?

Difficulty: Easy

Correct Answer: Silica bricks

Explanation:


Introduction / Context:
Historically, basic open-hearth furnaces handle basic slags, yet the roof choice does not always mirror hearth chemistry. The roof endures radiant heat and specific thermal gradients, favoring particular materials.


Given Data / Assumptions:

  • Roof experiences high temperatures and thermal cycling with limited slag contact.
  • Silica bricks offer excellent creep resistance and integrity in hot crowns.


Concept / Approach:
Silica bricks are time-tested in crowns/roofs for many furnaces because they hold shape at high temperature and have acceptable expansion behavior for arch stability, even if the bath/slag below is basic. Hearths/slag lines may be basic refractories, but roofs can be silica based on structural performance needs.


Step-by-Step Solution:
Separate roof requirements from slag-contact requirements.Match silica brick strengths (creep resistance, high-temperature stability) to roofs.Choose “Silica bricks.”


Verification / Alternative check:
Classical lining schedules for open-hearths report silica crowns with basic hearths/sidewalls.


Why Other Options Are Wrong:
Basic bricks dominate slag-contact zones, not necessarily roofs.


Common Pitfalls:
Assuming uniform refractory chemistry throughout the furnace; different zones have different demands.


Final Answer:
Silica bricks

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