Process recycle and purge: In a continuous process with recycle, the main purpose of introducing a purge stream is to

Difficulty: Easy

Correct Answer: Limit the build-up of inerts and unwanted species

Explanation:


Introduction / Context:
Recycle loops improve conversion and energy efficiency, but non-reactive or slowly removed components (inerts, impurities, byproducts) can accumulate. A purge stream prevents their runaway build-up, stabilising composition and safeguarding equipment.


Given Data / Assumptions:

  • Steady-state continuous process with recycle.
  • Presence of inert species or trace impurities in the loop.
  • Primary aim is stable loop composition and controllability.


Concept / Approach:
The total mass balance with species accumulation in a loop shows that, without a purge, any unconsumed inert will trend upward toward 100% in the recycle. A small purge bleed ensures a finite residence time for inerts, establishing a steady-state concentration consistent with process targets.


Step-by-Step Solution:

Identify species that are not consumed or removed in separators.Recognise accumulation in a closed loop without bleed.Introduce purge flow F_purge to set an effective removal term for inerts.Solve steady-state species balance to determine acceptable purge rate.


Verification / Alternative check:
Typical ammonia and methanol loops include purges to limit argon, methane, and other inerts; operating data corroborate the necessity of purging to maintain catalyst performance and heat-integration targets.


Why Other Options Are Wrong:

  • Increase yield/enrich product: Purging removes valuable reactants too; it is a compromise, not a yield booster.
  • Conserve heat: Purge can penalise heat recovery rather than conserve it.


Common Pitfalls:
Oversizing the purge wastes reactants; undersizing allows inerts to accumulate and reduce loop effectiveness.


Final Answer:
Limit the build-up of inerts and unwanted species

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