Cement composition and setting behavior: which of the following statements about lime, silica, alumina, and gypsum in Portland cement are correct? (Choose the most complete and accurate option for strength, setting time, and soundness.)

Difficulty: Medium

Correct Answer: All of the above

Explanation:


Introduction / Context:
Cement performance depends on oxide balance (lime, silica, alumina, iron) and on set-regulating additives such as gypsum. This question checks understanding of how deviations in composition influence strength development, soundness, and setting behavior.


Given Data / Assumptions:

  • Lime (CaO) primarily contributes to the formation of high-lime silicates that impart strength.
  • Silica (SiO2) contributes to strength via calcium silicates, but excessive silica slows reactions.
  • Alumina (Al2O3) influences early reactions and compound formation; too much can reduce durability.
  • Gypsum regulates set by controlling rapid hydration of C3A, preventing flash set.


Concept / Approach:
Balanced proportions are crucial. Excess lime can create unsoundness due to free lime expansion. Higher silica content may yield higher ultimate strength but slow setting. Excess alumina can make cement vulnerable and reduce long-term strength. Gypsum addition is specifically to extend initial setting time to workable limits.


Step-by-Step Solution:

1) Evaluate lime effect: excess free CaO hydrates expansively → unsoundness.2) Evaluate silica: contributes to later strength; too much retards set.3) Evaluate alumina: beyond optimal, weakens cement matrix and durability.4) Evaluate gypsum: moderates C3A hydration → increases initial setting time to prevent flash set.5) All separate statements are correct; hence the inclusive choice is correct.


Verification / Alternative check:
Standard cement chemistry references confirm the role of each oxide and gypsum in setting-time control and soundness limits (e.g., autoclave/Le Chatelier tests for expansion due to free lime/magnesia).


Why Other Options Are Wrong:

  • Any single-statement option is incomplete; the combined option fully reflects cement chemistry behavior.


Common Pitfalls:
Confusing initial and final setting times; assuming more of a “strength” oxide is always better; neglecting the risk of unsoundness from free lime or magnesia.


Final Answer:
All of the above

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