Wet-process phosphoric acid production chemistry In the wet process, phosphoric acid is produced by reacting phosphate rock with which reagent under controlled conditions?

Chemical Engineering Fertiliser Technology Difficulty: Easy
Choose an option
  • A
    dilute H2SO4 (sulfuric acid)
  • B
    concentrated H2SO4 (sulfuric acid)
  • C
    concentrated HNO3 (nitric acid)
  • D
    concentrated HCl (hydrochloric acid)

Answer

Correct Answer: dilute H2SO4 (sulfuric acid)

Explanation

Introduction / Context:Phosphoric acid (H3PO4) is a critical intermediate for phosphate fertilizers. Industrially, the “wet process” digests phosphate rock with sulfuric acid to produce phosphoric acid and calcium sulfate by-products (gypsum or hemihydrate), after which clarifying and concentration steps follow.

Given Data / Assumptions:

  • Feed: apatite-rich phosphate rock (typically fluorapatite).
  • Operating conditions: controlled acid strength and temperature.
  • Objective: maximize P2O5 recovery and manageable gypsum crystals.

Concept / Approach:Using dilute sulfuric acid promotes conversion of the phosphate mineral to phosphoric acid while precipitating calcium as gypsum with suitable crystal habit for filtration. Too concentrated acid can hinder crystal growth and filtration. Nitric or hydrochloric routes exist for specialty processes (e.g., nitrophosphate), but the classic wet process uses dilute H2SO4.

Step-by-Step Solution:

Write the representative reaction of fluorapatite with H2SO4 to form H3PO4 and CaSO4·2H2O.Note the importance of acid strength on crystal size and filtration.Select dilute H2SO4 as the correct reagent.Recognize other acids lead to alternative processes/products (e.g., nitrophosphate).

Verification / Alternative check:Process descriptions of dihydrate and hemihydrate routes emphasize sulfuric acid digestion at controlled dilution for optimum gypsum handling.

Why Other Options Are Wrong:

  • Concentrated H2SO4: Poor filtration, side reactions.
  • Concentrated HNO3 or HCl: Define different, less common pathways for bulk H3PO4 production.

Common Pitfalls:Confusing wet-process acid (fertilizer grade) with purified thermal-process acid made by burning elemental phosphorus.

Final Answer:dilute H2SO4 (sulfuric acid)

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