For selecting an optimum economic pipe diameter for fluid transport, the governing criterion is based on:

Difficulty: Easy

Correct Answer: Total cost (pumping/operating cost + fixed/pipe cost)

Explanation:


Introduction / Context:
Pipeline sizing in process and water industries balances capital and operating expenses. A larger pipe reduces velocity and frictional head (lower pumping power) but raises capital cost; a smaller pipe does the opposite. The “economic diameter” minimizes the sum of these costs over the project horizon.


Given Data / Assumptions:

  • Steady, single-phase flow in a long pipeline.
  • Costs annualized to combine capital and operating burdens.
  • Pump and electricity costs scale with frictional head loss and flow rate.


Concept / Approach:
The optimum diameter occurs where marginal savings in pumping cost due to a small diameter increase equals the marginal increase in capital (pipe) cost. This is a total-cost minimization problem, not a single-parameter optimization in viscosity or density alone.


Step-by-Step Solution:
Express total annual cost: C_total = C_capital(D) + C_pumping(D).Relate head loss to diameter (e.g., Darcy–Weisbach): h_f ∝ (L/D) * f * (v^2/2g); v ∝ 1/D^2.Operating cost ∝ power ∝ Q * ΔP ∝ Q * h_f.Find D that minimizes C_total by setting dC_total/dD = 0.


Verification / Alternative check:
Empirical charts (e.g., economic velocity charts) embed the same trade-off and lead to comparable selections when local energy prices and material costs are applied.


Why Other Options Are Wrong:

  • Viscosity or density alone cannot capture capital–operating trade-offs.
  • Ignoring both costs defeats the purpose of “economic” sizing.
  • Maximizing Reynolds number is not an economic objective.


Common Pitfalls:
Using only minimum first cost; ignoring pump power and energy tariffs; neglecting time value of money in long-life pipelines.


Final Answer:
Total cost (pumping/operating cost + fixed/pipe cost)

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