In continuous rotary vacuum filtration, what is the typical pressure differential (vacuum level) maintained across the filter medium, expressed as an equivalent column of mercury (mm Hg)?

Chemical Engineering Process Equipment and Plant Design Difficulty: Easy
Choose an option
  • A
    50 to 100 mm Hg
  • B
    100 to 150 mm Hg
  • C
    250 to 500 mm Hg
  • D
    600 to 700 mm Hg
  • E
    900 to 950 mm Hg

Answer

Correct Answer: 250 to 500 mm Hg

Explanation

Introduction / Context:Rotary vacuum filters operate by maintaining a pressure differential across a porous medium to draw liquid through and form a cake. The achievable vacuum and corresponding pressure drop determine filtrate rate, cake formation, and moisture content.

Given Data / Assumptions:

  • Standard industrial rotary drum vacuum filter with typical seal and vacuum pump performance.
  • Filtration of slurries under ambient temperature without boiling.
  • Vacuum expressed as equivalent mercury column (mm Hg).

Concept / Approach:Commercial systems generally maintain a vacuum corresponding to a pressure differential of a few hundred mm Hg. Too low a ΔP causes poor rates; too close to full vacuum is impractical due to leakage and hardware limits. The broadly accepted operating window is about 250–500 mm Hg for steady, economical filtration.

Step-by-Step Solution:Identify practical vacuum range for rotary vacuum filters.Select mid-range ΔP that balances rate and equipment capability.Hence, 250–500 mm Hg is typical.

Verification / Alternative check:Vendor curves and filtration handbooks show filtrate flux increasing with ΔP but leveling due to cake resistance and leakage; typical plants operate in the 0.33–0.66 bar range (~250–500 mm Hg).

Why Other Options Are Wrong:50–150 mm Hg: often insufficient for practical industrial rates.600–700 mm Hg: near equipment and seal limits for continuous service.900–950 mm Hg: unrealistic for continuous rotary systems due to leakage.

Common Pitfalls:Confusing gauge vacuum readings with absolute pressure.Ignoring cake compressibility and filtrate viscosity when setting ΔP.

Final Answer:250 to 500 mm Hg

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