Mechanical design problem-solving methods: Do designers commonly use multiple approaches—such as brainstorming, benchmarking, sketching, prototyping, and analysis—to solve mechanical design problems?

Difficulty: Easy

Correct Answer: Correct

Explanation:


Introduction / Context:
Mechanical design rarely follows a single linear path. Teams explore ideas, compare concepts, and iterate to meet performance, cost, and manufacturability goals. This question verifies awareness of common creative and analytical methods used together in practice.



Given Data / Assumptions:

  • Designers aim to satisfy functional requirements and constraints.
  • Time and budget limit the breadth of exploration.
  • Structured creativity techniques are applied alongside engineering analysis.


Concept / Approach:
Brainstorming promotes divergent thinking; benchmarking reveals prior art and best practices; sketching communicates quickly; prototyping validates feasibility; analysis (hand calcs, FEA, CFD) quantifies performance. Combining these methods yields robust, innovative designs aligned with requirements.



Step-by-Step Solution:

Define the problem and constraints (loads, environment, regulations).Generate concepts through brainstorming without premature filtering.Down-select using trade studies, Pugh matrices, and risk assessment.Model, prototype, and analyze to converge on a viable solution.


Verification / Alternative check:

Compare concept test results to requirements; iterate if gaps remain.


Why Other Options Are Wrong:

Incorrect: Limits design to one method, hindering innovation.Only simulation is acceptable / Brainstorming is discouraged: Overreliance on a single tool or rejecting ideation reduces solution quality.


Common Pitfalls:

Prematurely locking into a concept without exploring alternatives.Skipping prototypes and discovering issues late in production.


Final Answer:

Correct

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