Machining titanium: key reason it is difficult to machine Identify the primary reason machining of titanium alloys is difficult and leads to rapid tool wear and poor chip control. Choose the correct statement.

Mechanical Engineering Production Engineering Difficulty: Easy
Choose an option
  • A
    High thermal conductivity of titanium
  • B
    Chemical reaction/adhesion between tool and work material
  • C
    Low tool–chip contact area
  • D
    None of these

Answer

Correct Answer: Chemical reaction/adhesion between tool and work material

Explanation

Given facts

  • Titanium has low thermal conductivity (heat concentrates at the cutting edge).
  • It is chemically reactive at cutting temperatures, promoting adhesion (galling) and diffusion wear.

Concept/ApproachThe dominant issue is tool–work chemical affinity at high temperature, which causes built-up edge, notching, and diffusion wear. Low thermal conductivity exacerbates the temperature rise, but option (a) incorrectly states it as high.

Final AnswerChemical reaction/adhesion between tool and work material

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