Highway Materials – Purpose of a Prime Coat In bituminous road construction, what is the principal purpose of applying a prime coat on a prepared granular base (WBM/WMM) before laying the first bituminous layer?

Difficulty: Easy

Correct Answer: Promote the bond between the base and the wearing courses

Explanation:


Introduction / Context:
In flexible pavements, interface treatments control how well successive layers act together. A prime coat is used when a bituminous layer is to be placed over a prepared granular base. It seals surface voids, hardens the top, and promotes adhesion of the forthcoming bituminous layer, ensuring composite action and durability under traffic and weather.


Given Data / Assumptions:

  • Base: granular (e.g., WBM/WMM) prepared to the required density and surface finish.
  • Next layer: bituminous binder or wearing course.
  • Application: low-viscosity cutback/emulsion to penetrate and bind surface fines.


Concept / Approach:

The prime coat serves two linked functions: sealing and bonding. Sealing reduces dusting and water infiltration; bonding ensures adequate shear transfer at the interface so the bituminous layer does not slip or debond under wheel loads. This is distinct from a tack coat, which specifically promotes adhesion between two bituminous surfaces.


Step-by-Step Solution:

1) Assess the interface: granular base below, bituminous layer above.2) Choose prime coat to penetrate and bind the granular surface.3) Outcome: improved interlayer bond and reduced permeability before placing the wearing/binder course.


Verification / Alternative check:

Field practice shows that bases receiving a proper prime coat exhibit better adhesion and reduced stripping at the base–bitumen interface compared to unprimed surfaces.


Why Other Options Are Wrong:

  • Option b describes a tack coat (bitumen over bitumen), not a prime coat.
  • Options c and d concern deeper layers (sub-base–sub-grade), unrelated to prime coat application.


Common Pitfalls:

Using prime where a tack coat is required; over-application causing bleeding; inadequate curing before overlay, which can trap volatiles and weaken the bond.


Final Answer:

Promote the bond between the base and the wearing courses

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