Ideal refractory selection criteria: which characteristic should be high for long service life in most furnaces?

Difficulty: Easy

Correct Answer: Fusion point (melting point)

Explanation:


Introduction / Context:
Refractories are chosen to withstand extreme temperatures and corrosive environments. A key baseline requirement is the ability to resist softening or melting within the service range, which directly relates to the fusion point.


Given Data / Assumptions:

  • Higher fusion point correlates with better hot strength potential.
  • Spalling rate should be low, not high.
  • Excessive shrinkage is undesirable as it leads to gaps and cracking.


Concept / Approach:
The fusion point (or more practically, refractoriness under load) defines the temperature limit where a refractory maintains form and load capacity. While other properties (thermal-shock resistance, corrosion resistance) matter, an adequate melting/softening threshold is foundational.


Step-by-Step Solution:
Eliminate properties that should be low: spalling rate, excessive shrinkage.Identify the property that should be high for service at temperature: fusion point.Select “Fusion point (melting point).”


Verification / Alternative check:
Specification sheets for furnace bricks always reference high refractoriness and RUL targets matching the duty temperature.


Why Other Options Are Wrong:
High spalling rate: accelerates failure.High shrinkage ability: leads to dimensional instability.


Common Pitfalls:
Focusing only on fusion point; designers must also balance chemistry and shock resistance.


Final Answer:
Fusion point (melting point)

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