Gear manufacturing – hobbing: During gear hobbing, which components rotate during the generating process?

Difficulty: Easy

Correct Answer: Both hob and gear blank rotate (timed to a gear ratio)

Explanation:


Introduction / Context:
Hobbing is a versatile generating process for cutting spur, helical, and worm gears. Understanding the kinematics is vital for setting up the correct module, number of teeth, and helix angle on a hobbing machine.



Given Data / Assumptions:

  • Standard gear hobbing machine and worm-type hob.
  • Goal: identify which elements rotate during cutting.
  • Generating method (not form milling) is assumed.


Concept / Approach:
In generating processes, the final tooth form results from the relative rolling motion between tool and workpiece, not from a stationary form template. In hobbing, the hob rotates continuously while the gear blank also rotates; their angular velocities are linked by a precise gear ratio proportional to the number of teeth and module. Feed motions (axial or radial) advance the hob through the blank to complete the tooth spaces.



Step-by-Step Solution:

Recognize hobbing as a generating process requiring relative rotation.Recall that the hob acts like a worm; the blank must roll with it.Therefore, both the hob and blank rotate with synchronized speeds.Select the option that states both rotate.


Verification / Alternative check:
Machine kinematic diagrams show a change-gear train or electronic synchronization (in CNC hobbers) coupling hob and worktable rotation.



Why Other Options Are Wrong:
“Only one rotates” would be a shaping or fly-cutting scenario; “neither rotates” cannot generate involute teeth.



Common Pitfalls:
Confusing gear form milling (form tool, no generating roll) with hobbing; mis-setting the ratio causes the wrong tooth count.



Final Answer:
Both hob and gear blank rotate (timed to a gear ratio)

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